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* Pianificazione ottimizzata numericamente per il taglio in modo discreto, da 2 a 8 tagli con uso di 2 frese; Sequenze di raggi di curvatura di appoggio che generano un sovrametallo uniforme ed ottimizzato per il numero di tagli. |
* Optimized planning in multi-cut milling mode, from 2 to 8 cuts by using 2 milling tool spaced of normal basic pitch; maximum over-stock is equal |
| 15/03/02 TEST-A :Helical pinion | |==================================================================| | Cuts planning nominal ri0= 79.573 re0=213.375 n. of tools=2 | | p= 60 extra-r=14.15 ri =145.523 re =227.526 | |------------------------------------------------------------------| |outtool= 0.023 normal (DIN 6) / 0.026 transv. total cuts n.= 8 | | cut | curv.radius diameter angle chord error extraZ | | 1 | 222.382 791.368 38.932 36.6 | | 2 | 212.299 780.212 37.166 6.7 0.023 40.4 | | 3 | 201.970 769.166 35.358 6.5 0.023 43.9 | | 4 | 191.370 758.247 33.503 6.4 0.023 47.2 | | 5 | 180.468 747.478 31.594 6.2 0.023 50.3 | | 6 | 169.227 736.885 29.626 6.0 0.023 53.1 | | 7 | 157.599 726.497 27.590 5.8 0.023 55.6 | | 8 | 145.523 716.349 25.476 5.6 0.023 57.9 | | 1 | 142.281 713.740 23.496 1.4 0.001 36.6 | | 2 | 132.198 705.942 21.995 4.2 0.011 40.4 | | 3 | 121.870 698.468 20.424 4.0 0.011 43.9 | | 4 | 111.270 691.355 18.777 3.8 0.010 47.2 | | 5 | 100.368 684.648 17.049 3.5 0.010 50.3 | | 6 | 89.126 678.397 15.234 3.3 0.009 53.1 | | 7 | 77.498 672.660 13.322 3.0 0.008 55.6 | | 8 | 65.423 667.509 11.304 2.6 0.007 57.9 | |------------------------------------------------------------------| |outtool= 0.031 normal (DIN 7) / 0.035 transv. total cuts n.= 7 | | cut | curv.radius diameter angle chord error extraZ | | 1 | 221.967 790.902 38.859 36.7 | | 2 | 210.240 777.979 36.806 7.7 0.031 41.1 | | 3 | 198.176 765.207 34.694 7.5 0.031 45.1 | | 4 | 185.732 752.618 32.516 7.3 0.031 48.9 | | 5 | 172.857 740.247 30.262 7.1 0.031 52.2 | | 6 | 159.483 728.140 27.920 6.8 0.031 55.3 | | 7 | 145.523 716.349 25.476 6.5 0.031 57.9 | | 1 | 141.867 713.409 23.435 1.6 0.002 36.7 | | 2 | 130.139 704.410 21.685 4.9 0.015 41.1 | | 3 | 118.075 695.856 19.838 4.6 0.014 45.1 | | 4 | 105.632 687.809 17.888 4.3 0.013 48.9 | | 5 | 92.757 680.341 15.824 3.9 0.012 52.2 | | 6 | 79.383 673.539 13.634 3.5 0.011 55.3 | | 7 | 65.423 667.509 11.304 3.1 0.010 57.9 | |------------------------------------------------------------------| |outtool= 0.044 normal (DIN 8) / 0.048 transv. total cuts n.= 6 | | cut | curv.radius diameter angle chord error extraZ | | 1 | 220.726 789.511 38.642 37.2 | | 2 | 206.829 774.314 36.209 9.1 0.044 42.3 | | 3 | 192.448 759.338 33.691 8.8 0.044 46.9 | | 4 | 177.509 744.638 31.076 8.4 0.044 51.1 | | 5 | 161.911 730.280 28.345 8.1 0.044 54.8 | | 6 | 145.523 716.349 25.476 7.7 0.044 57.9 | | 1 | 140.626 712.426 23.252 2.1 0.003 37.2 | | 2 | 126.729 701.918 21.167 5.7 0.021 42.3 | | 3 | 112.348 692.052 18.946 5.3 0.020 46.9 | | 4 | 97.408 682.936 16.575 4.8 0.018 51.1 | | 5 | 81.811 674.700 14.035 4.3 0.016 54.8 | | 6 | 65.423 667.509 11.304 3.7 0.014 57.9 | |------------------------------------------------------------------| | 15/03/02 TEST-A :Helical pinion | |==================================================================| |outtool= 0.065 normal (DIN 9) / 0.072 transv. total cuts n.= 5 | | cut | curv.radius diameter angle chord error extraZ | | 1 | 219.057 787.650 38.350 37.9 | | 2 | 201.977 769.173 35.360 11.0 0.065 43.9 | | 3 | 184.142 751.054 32.237 10.5 0.065 49.3 | | 4 | 165.397 733.398 28.956 10.0 0.065 54.0 | | 5 | 145.523 716.349 25.476 9.4 0.065 57.9 | | 1 | 138.957 711.115 23.005 2.9 0.005 37.9 | | 2 | 121.877 698.473 20.425 6.8 0.031 43.9 | | 3 | 104.042 686.838 17.635 6.2 0.028 49.3 | | 4 | 85.297 676.425 14.608 5.4 0.025 54.0 | | 5 | 65.423 667.509 11.304 4.6 0.021 57.9 | |------------------------------------------------------------------| |outtool= 0.108 normal (DIN10) / 0.120 transv. total cuts n.= 4 | | cut | curv.radius diameter angle chord error extraZ | | 1 | 216.968 785.333 37.984 38.7 | | 2 | 194.651 761.580 34.077 14.0 0.108 46.2 | | 3 | 170.972 738.494 29.932 13.2 0.108 52.7 | | 4 | 145.523 716.349 25.476 12.3 0.108 57.9 | | 1 | 136.868 709.492 22.695 3.7 0.009 38.7 | | 2 | 114.551 693.495 19.290 8.6 0.050 46.2 | | 3 | 90.872 679.322 15.518 7.4 0.044 52.7 | | 4 | 65.423 667.509 11.304 6.1 0.035 57.9 | |------------------------------------------------------------------| |outtool= 0.210 normal (DIN11) / 0.232 transv. total cuts n.= 3 | | cut | curv.radius diameter angle chord error extraZ | | 1 | 212.252 780.161 37.158 40.4 | | 2 | 180.437 747.448 31.589 19.1 0.210 50.3 | | 3 | 145.523 716.349 25.476 17.4 0.210 57.9 | | 1 | 132.151 705.906 21.988 5.7 0.020 40.4 | | 2 | 100.337 684.630 17.044 11.3 0.092 50.3 | | 3 | 65.423 667.509 11.304 8.8 0.072 57.9 | |------------------------------------------------------------------| |outtool= 0.584 normal (DIN13) / 0.646 transv. total cuts n.= 2 | | cut | curv.radius diameter angle chord error extraZ | | 1 | 201.876 769.067 35.342 44.0 | | 2 | 145.523 716.349 25.476 29.9 0.583 57.9 | | 1 | 121.776 698.402 20.409 9.7 0.061 44.0 | | 2 | 65.423 667.509 11.304 16.1 0.220 57.9 | |------------------------------------------------------------------| |
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| 17/03/02 TEST-B :Helical wheel | |==================================================================| | Cuts planning nominal ri0=524.809 re0=658.611 n. of tools=2 | | p= 60 extra-r=14.15 ri =590.759 re =672.762 | |------------------------------------------------------------------| |outtool= 0.005 normal (DIN 1) / 0.005 transv. total cuts n.= 8 | | cut | curv.radius diameter angle chord error extraZ | | 1 | 668.062 3079.085 27.596 31.4 | | 2 | 657.289 3069.798 27.151 5.1 0.005 35.8 | | 3 | 646.445 3060.573 26.703 5.1 0.005 40.2 | | 4 | 635.509 3051.398 26.252 5.1 0.005 44.5 | | 5 | 624.486 3042.281 25.796 5.0 0.004 48.7 | | 6 | 613.344 3033.200 25.336 5.0 0.005 52.9 | | 7 | 602.119 3024.191 24.872 4.9 0.004 57.0 | | 8 | 590.759 3015.216 24.403 4.9 0.005 61.0 | | 1 | 587.961 3013.028 22.972 1.2 0.000 31.4 | | 2 | 577.189 3004.685 22.594 4.5 0.004 35.8 | | 3 | 566.345 2996.419 22.211 4.5 0.004 40.2 | | 4 | 555.409 2988.220 21.822 4.4 0.004 44.5 | | 5 | 544.386 2980.095 21.429 4.4 0.004 48.7 | | 6 | 533.244 2972.026 21.029 4.3 0.004 52.9 | | 7 | 522.019 2964.044 20.624 4.3 0.004 57.0 | | 8 | 510.658 2956.117 20.212 4.2 0.004 61.0 | |------------------------------------------------------------------| |outtool= 0.006 normal (DIN 1) / 0.006 transv. total cuts n.= 7 | | cut | curv.radius diameter angle chord error extraZ | | 1 | 665.718 3077.055 27.499 32.4 | | 2 | 653.534 3066.589 26.996 5.8 0.006 37.3 | | 3 | 641.217 3056.171 26.487 5.7 0.006 42.2 | | 4 | 628.796 3045.830 25.974 5.7 0.006 47.0 | | 5 | 616.249 3035.555 25.456 5.6 0.006 51.8 | | 6 | 603.573 3025.350 24.932 5.6 0.006 56.4 | | 7 | 590.759 3015.216 24.403 5.5 0.006 61.0 | | 1 | 585.618 3011.202 22.890 2.2 0.001 32.4 | | 2 | 573.433 3001.807 22.461 5.1 0.005 37.3 | | 3 | 561.117 2992.482 22.025 5.0 0.005 42.2 | | 4 | 548.695 2983.255 21.583 5.0 0.005 47.0 | | 5 | 536.149 2974.116 21.134 4.9 0.005 51.8 | | 6 | 523.473 2965.069 20.677 4.8 0.005 56.4 | | 7 | 510.658 2956.117 20.212 4.8 0.005 61.0 | |------------------------------------------------------------------| |outtool= 0.008 normal (DIN 2) / 0.009 transv. total cuts n.= 6 | | cut | curv.radius diameter angle chord error extraZ | | 1 | 665.319 3076.709 27.483 32.5 | | 2 | 650.749 3064.219 26.881 6.9 0.008 38.4 | | 3 | 636.010 3051.815 26.272 6.8 0.008 44.3 | | 4 | 621.112 3039.517 25.657 6.8 0.008 50.0 | | 5 | 606.045 3027.327 25.034 6.7 0.008 55.5 | | 6 | 590.759 3015.216 24.403 6.6 0.008 61.0 | | 1 | 585.219 3010.891 22.876 2.3 0.001 32.5 | | 2 | 570.648 2999.683 22.363 6.1 0.007 38.4 | | 3 | 555.910 2988.593 21.840 6.0 0.007 44.3 | | 4 | 541.012 2977.636 21.308 5.9 0.007 50.0 | | 5 | 525.945 2966.819 20.766 5.8 0.007 55.5 | | 6 | 510.658 2956.117 20.212 5.7 0.007 61.0 | |------------------------------------------------------------------| | 17/03/02 TEST-B :Helical wheel | |==================================================================| |outtool= 0.012 normal (DIN 4) / 0.013 transv. total cuts n.= 5 | | cut | curv.radius diameter angle chord error extraZ | | 1 | 662.959 3074.670 27.385 33.5 | | 2 | 645.294 3059.601 26.656 8.3 0.012 40.6 | | 3 | 627.388 3044.668 25.916 8.2 0.012 47.6 | | 4 | 609.216 3029.871 25.165 8.1 0.012 54.4 | | 5 | 590.759 3015.216 24.403 8.0 0.012 61.0 | | 1 | 582.858 3009.059 22.793 3.3 0.002 33.5 | | 2 | 565.193 2995.549 22.170 7.3 0.010 40.6 | | 3 | 547.287 2982.220 21.533 7.2 0.010 47.6 | | 4 | 529.115 2969.073 20.880 7.1 0.010 54.4 | | 5 | 510.658 2956.117 20.212 6.9 0.010 61.0 | |------------------------------------------------------------------| |outtool= 0.020 normal (DIN 5) / 0.022 transv. total cuts n.= 4 | | cut | curv.radius diameter angle chord error extraZ | | 1 | 660.372 3072.443 27.279 34.6 | | 2 | 637.598 3053.140 26.338 10.7 0.020 43.6 | | 3 | 614.401 3034.056 25.380 10.5 0.020 52.5 | | 4 | 590.759 3015.216 24.403 10.3 0.020 61.0 | | 1 | 580.271 3007.059 22.702 4.4 0.004 34.6 | | 2 | 557.497 2989.775 21.897 9.3 0.016 43.6 | | 3 | 534.300 2972.785 21.067 9.1 0.016 52.5 | | 4 | 510.658 2956.117 20.212 8.9 0.016 61.0 | |------------------------------------------------------------------| |outtool= 0.039 normal (DIN 7) / 0.044 transv. total cuts n.= 3 | | cut | curv.radius diameter angle chord error extraZ | | 1 | 656.346 3068.990 27.112 36.2 | | 2 | 623.987 3041.871 25.776 14.9 0.039 48.9 | | 3 | 590.759 3015.216 24.403 14.6 0.039 61.0 | | 1 | 576.245 3003.960 22.560 6.1 0.007 36.2 | | 2 | 543.887 2979.730 21.411 13.1 0.032 48.9 | | 3 | 510.658 2956.117 20.212 12.6 0.032 61.0 | |------------------------------------------------------------------| |outtool= 0.108 normal (DIN10) / 0.120 transv. total cuts n.= 2 | | cut | curv.radius diameter angle chord error extraZ | | 1 | 645.323 3059.626 26.657 40.6 | | 2 | 590.759 3015.216 24.403 24.3 0.108 61.0 | | 1 | 565.223 2995.572 22.171 10.6 0.021 40.6 | | 2 | 510.658 2956.117 20.212 21.2 0.088 61.0 | |------------------------------------------------------------------| |
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| 25/03/02 TEST-C :Spur gear | |==================================================================| | Cuts planning nominal ri0=114.629 re0=265.013 n. of tools=2 | | p= 0 extra-r= 0.00 ri =203.193 re =287.329 | |------------------------------------------------------------------| |outtool= 0.014 normal (DIN 4) / 0.014 transv. total cuts n.= 8 | | cut | curv.radius diameter angle chord error extraZ | | 1 | 281.464 1185.268 30.922 30.8 | | 2 | 271.006 1175.478 29.773 5.5 0.014 34.3 | | 3 | 260.336 1165.792 28.601 5.4 0.014 37.7 | | 4 | 249.442 1156.225 27.404 5.3 0.014 40.9 | | 5 | 238.310 1146.795 26.181 5.2 0.014 44.0 | | 6 | 226.910 1137.508 24.929 5.1 0.014 46.9 | | 7 | 215.215 1128.380 23.644 5.0 0.014 49.6 | | 8 | 203.193 1119.429 22.323 4.8 0.014 52.1 | | 1 | 192.900 1112.121 20.298 3.9 0.008 30.8 | | 2 | 182.442 1105.039 19.281 3.8 0.008 34.3 | | 3 | 171.772 1098.178 18.230 3.6 0.007 37.7 | | 4 | 160.878 1091.558 17.144 3.5 0.007 40.9 | | 5 | 149.746 1085.204 16.020 3.3 0.007 44.0 | | 6 | 138.346 1079.134 14.857 3.1 0.007 46.9 | | 7 | 126.651 1073.375 13.650 3.0 0.006 49.6 | | 8 | 114.629 1067.956 12.396 2.8 0.006 52.1 | |------------------------------------------------------------------| |outtool= 0.018 normal (DIN 5) / 0.018 transv. total cuts n.= 7 | | cut | curv.radius diameter angle chord error extraZ | | 1 | 279.470 1183.379 30.703 31.4 | | 2 | 267.543 1172.301 29.393 6.3 0.018 35.4 | | 3 | 255.344 1161.368 28.052 6.1 0.018 39.2 | | 4 | 242.842 1150.592 26.679 6.0 0.018 42.8 | | 5 | 230.009 1139.995 25.269 5.8 0.018 46.1 | | 6 | 216.810 1129.601 23.819 5.7 0.018 49.2 | | 7 | 203.193 1119.429 22.323 5.5 0.018 52.1 | | 1 | 190.906 1110.744 20.105 4.6 0.011 31.4 | | 2 | 178.979 1102.772 18.941 4.2 0.010 35.4 | | 3 | 166.780 1095.096 17.734 4.0 0.009 39.2 | | 4 | 154.278 1087.740 16.479 3.8 0.009 42.8 | | 5 | 141.445 1080.740 15.174 3.6 0.009 46.1 | | 6 | 128.246 1074.132 13.815 3.4 0.008 49.2 | | 7 | 114.629 1067.956 12.396 3.2 0.008 52.1 | |------------------------------------------------------------------| |outtool= 0.024 normal (DIN 6) / 0.024 transv. total cuts n.= 6 | | cut | curv.radius diameter angle chord error extraZ | | 1 | 277.420 1181.448 30.478 32.1 | | 2 | 263.438 1168.576 28.942 7.2 0.024 36.7 | | 3 | 249.077 1155.911 27.364 7.1 0.024 41.0 | | 4 | 234.289 1143.476 25.739 6.9 0.024 45.0 | | 5 | 219.017 1131.303 24.061 6.6 0.024 48.7 | | 6 | 203.193 1119.429 22.323 6.4 0.024 52.1 | | 1 | 188.856 1109.341 19.906 5.4 0.015 32.1 | | 2 | 174.874 1100.135 18.537 4.9 0.013 36.7 | | 3 | 160.513 1091.343 17.107 4.6 0.013 41.0 | | 4 | 145.725 1083.012 15.611 4.3 0.012 45.0 | | 5 | 130.453 1075.195 14.044 4.0 0.011 48.7 | | 6 | 114.629 1067.956 12.396 3.7 0.010 52.1 | |------------------------------------------------------------------| |outtool= 0.035 normal (DIN 7) / 0.035 transv. total cuts n.= 5 | | cut | curv.radius diameter angle chord error extraZ | | 1 | 274.753 1178.952 30.185 33.1 | | 2 | 257.818 1163.552 28.324 8.6 0.035 38.5 | | 3 | 240.310 1148.463 26.401 8.4 0.035 43.4 | | 4 | 222.140 1133.735 24.405 8.1 0.035 48.0 | | 5 | 203.193 1119.429 22.323 7.7 0.035 52.1 | | 1 | 186.189 1107.537 19.647 6.3 0.021 33.1 | | 2 | 169.254 1096.613 17.980 5.8 0.019 38.5 | | 3 | 151.746 1086.315 16.223 5.4 0.018 43.4 | | 4 | 133.576 1076.727 14.366 5.0 0.017 48.0 | | 5 | 114.629 1067.956 12.396 4.5 0.015 52.1 | |------------------------------------------------------------------| |outtool= 0.054 normal (DIN 8) / 0.054 transv. total cuts n.= 4 | | cut | curv.radius diameter angle chord error extraZ | | 1 | 270.138 1174.678 29.678 34.6 | | 2 | 248.843 1155.709 27.338 10.6 0.054 41.1 | | 3 | 226.594 1137.256 24.894 10.1 0.054 47.0 | | 4 | 203.193 1119.429 22.323 9.6 0.054 52.1 | | 1 | 181.574 1104.467 19.196 8.0 0.034 34.6 | | 2 | 160.279 1091.205 17.083 7.0 0.028 41.1 | | 3 | 138.030 1078.972 14.824 6.4 0.026 47.0 | | 4 | 114.629 1067.956 12.396 5.7 0.024 52.1 | |------------------------------------------------------------------| |outtool= 0.096 normal (DIN10) / 0.096 transv. total cuts n.= 3 | | cut | curv.radius diameter angle chord error extraZ | | 1 | 263.105 1168.276 28.905 36.8 | | 2 | 234.110 1143.329 25.720 13.8 0.096 45.1 | | 3 | 203.193 1119.429 22.323 13.0 0.096 52.1 | | 1 | 174.541 1099.923 18.504 10.4 0.058 36.8 | | 2 | 145.546 1082.916 15.593 8.9 0.048 45.1 | | 3 | 114.629 1067.956 12.396 7.7 0.043 52.1 | |------------------------------------------------------------------| |outtool= 0.213 normal (DIN12) / 0.213 transv. total cuts n.= 2 | | cut | curv.radius diameter angle chord error extraZ | | 1 | 248.430 1155.354 27.293 41.2 | | 2 | 203.193 1119.429 22.323 19.6 0.212 52.1 | | 1 | 159.867 1090.963 17.042 15.1 0.126 41.2 | | 2 | 114.629 1067.956 12.396 11.9 0.098 52.1 | |------------------------------------------------------------------| |
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